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Use the following schedule to program the selective solder machine. Your selective solder program may vary in time, but MUST be in the following order. Any timing differences can be compensated for by altering the Machine Model after download using the MAP software. Timings may be longer between solder touches, but do NOT reduce the time.
Before programing, a photo or scanned image of the bottom side of the pallet can be used for the selective solder programming software. If you would like other formats use the provided links (internet connection required). |
Programming:
•Can be done before or after the selective solder schedule.
•V-Guage Test Mesh must be in the exact orientation in the pallet as shown. UP Test Mesh has no unique orientation.
•The center point (0,0) of the Mini Fluxometer™ Test Mesh from the pallet fiducal F1: X = 261.8mm (10.31") / Y=144.0mm (5.67").
DO NOT flux the Dynamic X/Y sensor |
•The two fiducials on the V-Gauge Test Mesh are 26.25mm (X & Y) from the center point (0,0).
V-Gauge Test Mesh Measurements:
Purge: Must run this pattern first. Program the nozzle to one or more of these holes to dispense this pattern to purge any air and prime the flux head. The purge pattern makes sure the nozzle is primed and ready for the other (perhaps more important) steps. If the first couple are missing or mis-shaped it indicates an issue with priming or blockage.
This example locates the hole closest to the 0,0. All of the holes in this pattern are equally spaced 4mm apart. Click to zoom |
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Flux Spray Start (From 0,0 Hole) |
X = -18mm Y = 8mm |
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Flux Spray Hole #2 (From 0,0 Hole) |
X = -18mm Y = 12mm |
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Flux Spray Hole #3 (From 0,0 Hole) |
X = -18mm Y = 16mm |
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Flux Spray Hole #4 (From 0,0 Hole) |
X = -18mm Y = 20mm |
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Flux Spray Hole #5 (From 0,0 Hole) |
X = -22mm Y = 20mm |
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Flux Spray Hole #6 (From 0,0 Hole) |
X = -22mm Y = 16mm |
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Flux Spray Hole #7 (From 0,0 Hole) |
X = -22mm Y = 12mm |
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Flux Spray Hole #8 (From 0,0 Hole) |
X = -22mm Y = 8mm |
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Flux Spray Hole #9 (From 0,0 Hole) |
X = -26mm Y = 8mm |
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Flux Spray Hole #10 (From 0,0 Hole) |
X = -26mm Y = 12mm |
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Flux Spray Hole #11 (From 0,0 Hole) |
X = -26mm Y = 16mm |
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Flux Spray Hole #12 (From 0,0 Hole) |
X = -26mm Y = 20mm |
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Flux Spray Hole #13 (From 0,0 Hole) |
X = -30mm Y = 20mm |
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Flux Spray Hole #14 (From 0,0 Hole) |
X = -30mm Y = 16mm |
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Flux Spray Hole #15 (From 0,0 Hole) |
X = -30mm Y = 12mm |
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Flux Spray Hole #16 (From 0,0 Hole) |
X = -30mm Y = 8mm |
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Flux Spray Hole #17 (From 0,0 Hole) |
X = -34mm Y = 8mm |
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Flux Spray Hole #18 (From 0,0 Hole) |
X = -34mm Y = 12mm |
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Flux Spray Hole #19 (From 0,0 Hole) |
X = -34mm Y = 16mm |
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Flux Spray Finish (From 0,0 Hole) |
X = -34mm Y = 20mm |
Dot Size: Using a variety of programed flux dot sizes, 3mm and less, aim the nozzle at these hole centers to see if they are centered on and at the set diameter. Dots on recorded should be of the set diameter and circular, indicating it was centered at the location set.
This example locates the hole closest to the 0,0 as the Start. All of the holes in this pattern are equally spaced 5mm apart. Click to zoom |
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Flux Spray Start (From 0,0 Hole) |
X = -15mm Y = -5mm |
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Flux Spray Hole #2 (From 0,0 Hole) |
X = -15mm Y = -10mm |
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Flux Spray Hole #3 (From 0,0 Hole) |
X = -15mm Y = -15mm |
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Flux Spray Hole #4 (From 0,0 Hole) |
X = -15mm Y = -20mm |
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Flux Spray Hole #5 (From 0,0 Hole) |
X = -15mm Y = -25mm |
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Flux Spray Hole #6 (From 0,0 Hole) |
X = -20mm Y = -25mm |
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Flux Spray Hole #7 (From 0,0 Hole) |
X = -20mm Y = -20mm |
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Flux Spray Hole #8 (From 0,0 Hole) |
X = -20mm Y = -15mm |
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Flux Spray Hole #9 (From 0,0 Hole) |
X = -20mm Y = -10mm |
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Flux Spray Hole #10 (From 0,0 Hole) |
X =-20mm Y = -5mm |
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Flux Spray Hole #11 (From 0,0 Hole) |
X = -25mm Y = -5mm |
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Flux Spray Hole #12 (From 0,0 Hole) |
X = -25mm Y = -10mm |
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Flux Spray Hole #13 (From 0,0 Hole) |
X = -25mm Y = -15mm |
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Flux Spray Hole #14 (From 0,0 Hole) |
X = -25mm Y = -20mm |
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Flux Spray Finish (From 0,0 Hole) |
X = -25mm Y = -25mm |
Overspray: Aim the nozzle at the center hole of each of the 8 hole cross patterns to see if there is any overspray recorded in the outer holes.
This example locates the hole closest to the 0,0 as the Start. All of the center holes in this pattern are equally spaced 5mm apart. Click to zoom |
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Flux Spray Start (From 0,0 Hole) |
X = 17.5mm Y = -5mm |
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Flux Spray Pattern #2 (From 0,0 Hole) |
X = 17.5mm Y = -10mm |
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Flux Spray Pattern #3 (From 0,0 Hole) |
X = 17.5mm Y = -15mm |
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Flux Spray Pattern #4 (From 0,0 Hole) |
X = 17.5mm Y = -20mm |
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Flux Spray Pattern #5 (From 0,0 Hole) |
X = 22.5mm Y = -20mm |
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Flux Spray Pattern #6 (From 0,0 Hole) |
X = 22.5mm Y = -15mm |
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Flux Spray Pattern #7 (From 0,0 Hole) |
X = 22.5mm Y = -10mm |
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Flux Spray Finish (From 0,0 Hole) |
X = 22.5mm Y = -5mm |
Y-Axis: Measures the amount of Y-Axis offsetset. Program the fluxer to dispense the pattern as per the coordinates supplied. Start at the 0, 0 hole and move in the X-Axis direction to the end of each of the three horizontal rows. The center row may show partial circles indicating a Y-axis offset error. The “V” angled rows whose dot is most circular indicates the amount of offset, positive (+) or negative (-).
This example locates the hole closest to the 0,0 as the Start. The holes in this pattern are spaced 3mm for X and 5mm for Y. Click to zoom |
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Flux Spray Start (From 0,0 Hole) |
X = 0mm Y = 7mm |
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Flux Spray Finish (From 0,0 Hole) |
X = 27mm Y = 7mm |
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Flux Spray Start (From 0,0 Hole) |
X = 0mm Y = 12mm |
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Flux Spray Finish (From 0,0 Hole) |
X = 27mm Y = 12mm |
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Flux Spray Start (From 0,0 Hole) |
X = 0mm Y = 17mm |
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Flux Spray Finish (From 0,0 Hole) |
X = 27mm Y = 17mm |
X-Axis: Measures the amount of X-Axis offset Program the fluxer to dispense the pattern as per the coordinates supplied. Start at the 0, 0 hole and move in the Y-Axis direction to the end of each of the three vertical rows. The center row may show partial circles indication a X-axis offset error. The “V” angled rows whose dot is most circular indicates the amount of offset, positive (+) or negative (-).
This example locates the hole closest to the 0,0 as the Start. The holes in this pattern are spaced 5mm for X and 3mm for Y. Click to zoom |
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Flux Spray Start (From 0,0 Hole) |
X = 0mm Y = 0mm |
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Flux Spray Finish (From 0,0 Hole) |
X = 0mm Y = -27mm |
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Flux Spray Start (From 0,0 Hole) |
X = -5mm Y = 0mm |
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Flux Spray Finish (From 0,0 Hole) |
X = -5mm Y = -27mm |
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Flux Spray Start (From 0,0 Hole) |
X = 5mm Y = 0mm |
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Flux Spray Finish (From 0,0 Hole) |
X = 5mm Y = -27mm |
UP Test Mesh Measurement:
Uniform Pattern: Identifies problems with uniformity and coverage. Select an specific location or the entire area within the Tesh Mesh through holes to flux.
This example locates the hole closest to the 0,0 as the Start. All of the center holes in this pattern are equally spaced 2.54mm apart. Click to zoom |
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•Must be done before the selective solder schedule.
•The center point (0,0) of the Dynamic X/Y sensor from the pallet fiducal F1: X = 261.8mm (10.31") / Y=44.0mm (1.73").
DO NOT flux the Dynamic X/Y sensor |
•The two fiducials on the Dynamic X/Y Sensor are 26.25mm (X & Y) from the center point (0,0).
Selective Solder Schedule |
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Move To: |
Origin (PO) |
Top Foil T/C |
Solder T/C |
X/Y Accuracy Sensor |
Height Start |
Height Finish |
Travel + Hold Time: |
N/A |
2 seconds |
2 seconds |
10 seconds |
2 seconds |
Drag at 5 mm/sec toward Height Finish |
Location: |
X=287.0mm (11.30”) Y=94.0mm (3.70”) |
X=287.0mm (11.30”) Y=58.3mm (2.30”) |
X=287.0mm (11.30”) Y=29.8mm (1.17”) |
X=261.75mm (10.305”) Y=44.00mm (1.732”) |
X=272.0mm (10.71”) Y=94.0mm (3.70”) |
X=107.0mm (4.21”) Y=94.0mm (3.70”) |
Touch Duration: |
3 seconds |
3 seconds |
3 seconds |
3 seconds |
1 second then drag |
Complete |